The Importance of Hoods

Hoods are one of the most important parts of a dust collection system. They’re the first point of contact between manufacturing processes and their dust collection systems, picking up dust-laden air and carrying it to the collector.

A well-designed, properly located hood will collect most, if not all, dusty air with the lowest possible airflow required. Poorly designed hoods, on the other hand, will let dust escape and/or require more airflow than appropriate. Unfortunately, the more airflow the hood requires, the bigger and more expensive the rest of the system will be. There is not a universal one size fits all hood; each should be designed around the application and in tandem with the dust collection process.

Aerodyne custom dust collection hood services and fabrication drawings

Dust Collection Hood

Some things to consider: Hood Location

The closer a hood is to the location of dust generation, the smaller the airflow, ducting, and energy needed for proper collection. When we think about hood design, it’s important to think about the location of dust generation, and that the goal should be to place the hood where it will draw dirty air away from employees in the environment. This is one way to institute the idea of designing a system around a hood, so that employees are always protected from dust discharge, and that dust discharge is intercepted by a hood in a prime location.

Designing the system with the hood in mind

During the design process, it’s critical to visually understand how the hood fits into the bigger picture of both the manufacturing process and the subsequent dust collection system. If an in-person visit isn’t possible, videos and pictures are definitely required to get the right idea of how and where the hood should sit to be the most effective. A layout of the area generating the dust, including equipment and traffic sources is required so that the hood can be installed as close as possible to the generation point(s).

To summarize, the success of the dust collection system is dependent on the orientation of the hood. Hoods that are poorly designed will allow dust to escape the system and collect in work areas. Additionally, the further they are from the point of generation, the more they have to compensate; the resulting dust collection system will be larger and more expensive to purchase and operate. It is always ideal to have the hood as close to the point of generation as possible.

Although the dust collection system in its entirety is important, the hood is the only part that removes dust from the relevant manufacturing process. All other components deal with dusty airstreams that have already been removed from that process.

Dust Collection Hoods

Download Whitepaper: The Importance of Airflow & System Maintenance

Custom Hoods

Aerodyne offers the following services with dust collection hoods:

  • Preparation of fabrication drawings for hoods

    Aerodyne custom hood engineering and fabrication services

    Custom Designed Dust Collection Hood

  • Calculation of required airflow of a hood
  • Fabrication of hood, including calculation of required airflow

If you are looking to purchase a hood, need fabrication drawings to get the hood(s) fabricated locally, or want help calculating the required airflow through a hood, please contact our engineering team to discuss your application.

Hoods and Dust Collector Accessories

55 Gallon Drum Hoods

55 Gallon Airlock Hoods

55 Gallon Drum Hood

Aerodyne’s 55 gallon drum hood is ideal to capture fugitive dust released during filling of a 55 gallon drum. The hood, constructed of carbon steel, surrounds a portion of the drum allowing any dust escaping the top to be picked up and sent to the dust collector.

Custom hood designs are available upon request, including stainless steel construction or special duct connections. Aerodyne also offers custom fabrication drawings for fab shop customers.

Frequently Asked Questions

Industrial dust collection systems are machinery designed to remove particulate from process gases for use in pollution control, material reclamation, and pneumatic conveying. Dust collection systems work in a variety of different ways depending on their individual equipment and application needs, but the process involves the system taking in a “dirty” airstream, using centrifugal separation to separate dust from clean air, collecting that dust in a hopper or filter, and expelling clean air.

A dust collector hood is the capture device located at the source of dust generation that directs airborne particles into a dust collection system.

It is positioned near the point where dust is created so contaminants are captured before dispersing into the facility. The hood’s design determines how effectively airflow pulls particles into the ductwork, which directly impacts system efficiency, worker exposure levels, and overall air quality. Improper hood design can reduce capture velocity and allow dust to escape into the workspace.

Hood design affects dust collection performance by determining how effectively airborne particles are captured at the source and directed into the ductwork.

The shape, size, and placement of the hood influence airflow patterns and capture velocity, which control whether dust enters the system or escapes into the workspace. A properly engineered hood minimizes required airflow while maximizing containment, whereas poor design can increase system airflow demand, energy consumption, and dust accumulation in ducts.

Key performance factors include:

  • Capture velocity – The airflow speed required at the dust generation point to pull particles into the hood
  • Airflow efficiency – Proper sizing reduces total CFM demand and fan workload
  • Hood placement – Position relative to the dust source affects containment effectiveness

Maintenance impact – Inefficient capture can lead to duct buildup and increased cleaning frequency

Your dust collector could be losing suction at a variety of points throughout the system, so it is important to evaluate:

  • Pickup points: leaky airlocks can decrease airflow at pickup points, causing a decrease in the amount of dust collected.
  • Dust blowing out of airlocks: again, if the airlock is leaking too much, collected dust can be blown out of the airlock and cause dust to scatter around the collector.
  • Dust reacting with water: Humidity from the surrounding environment can cause dust to become sticky, bridge, or even explosive in some circumstances.
  • High pressure or low vacuum systems- leaking airlocks can bleed pressure or allow air into a high vacuum, forcing the pressure control system to work harder

Issues like this are typically airlock related.

Aerodyne offers a GPC (ground plate cyclone) cyclone, a SplitStream cyclone, and a traditional TR cyclone. We also offer horizontal options. These can be customized to your specific application.

  1. The GPC– this cyclone is our compact high efficiency cyclone. Because it has a ground plate, it does not require a long, tapered body for effective dust separation, and its unique compact design is available in horizontal or vertical configurations.
  2.  The SplitStream– this cyclone is best suited for tough dust and the issues that come with it. It’s capable of handling a wide range of materials with no major moving components, horizontal capability, and requires little maintenance.
  3. Traditional TR cyclone- This more traditionally built cyclone allows for the collection of large particles in an airstream when installed as a prefilter, and lowers loading strain on the system. This is a reliable, economic option.

Aerodyne also offers custom cyclones.

Aerodyne offers trickle valves, double dump valves, knife gate valves, and rotary valves. Airlock valves are necessary on dust collection systems to prevent air leakage and pressure changes, which cause a variety of other issues within the system.

  • Trickle Valves like the Vacu-Valve– Trickle valves are passive, non-powered discharge valves. The Vacu-Valve has a rub
  • Double Dump Valve– This is an industrial airlock valve with two tandem doors to discharge material without losing pressure or jamming.
  • Knife Gate Valve – Designed of hopper control, the knife gate is a basic airlock
  • Rotary Valve – Aerodyne offers a high capacity, non-NFPA rotary valve for non-combustible applications.

Aerodyne offers customers the option to send samples of their dust in for testing to determine:

  • Particle size analysis
  • Cyclone removal efficiency
  • Optional third party testing of combustible/explosive dust samples

© Abanaki Corporation. All rights reserved.