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Applications

Cyclone Applications

  1. Replacing filters too often?
  2. Require local dust collection?
  3. Want to recycle or re-use material before contamination in the filter?
  4. Require a cyclone but not enough room to install?
  5. Require easy to clean cyclone?
  6. High humidity or water content plugging filters?
  7. Abrasive dust requires cooling during dust collection?
  8. Explosive applications?
  9. Tough dust? (Abrasive, sticky, hygroscopic, fibrous)
  10. Need to heat up or cool down during collection?
  11. Any grinder’s dust?

Valve Applications

  1. Rotary valve repairs too expensive due to abrasive dust?
  2. Want to decrease electrical usage?
  3. Too much air leaking into/ or from dust collector hopper?
  4. Large dust/material jamming and/or wearing out airlock?
  5. Need to continue operating dust collector during airlock maintenance?
  6. Control hopper draining
  7. Prevent bridging of material in a hopper

For more information on your specific application, please contact us for further deals and referrals.

Frequently Asked Questions

Aerodyne Environmental covers industrial dust collection applications involving cyclone separation and airlock discharge across a range of process conditions.

The applications focus on improving particle separation efficiency, managing difficult dust characteristics, and adapting system design to specific operational requirements. Equipment configurations vary depending on dust type, temperature, space constraints, and material recovery needs.

Covered applications include:

  • Pre-filter cyclones – Used ahead of baghouses to reduce filter loading
  • Point-of-use collection – Compact systems installed near dust generation sources
  • Product reclamation – Recovering usable material from process exhaust
  • Sanitary or quick-clean designs – Systems for food or pharmaceutical environments
  • Abrasive or explosive dust handling – Applications involving high-wear or combustible materials
  • Wet dust control – Managing moisture-sensitive or sticky particulates
  • Temperature-adjusted systems – Handling high-heat process exhaust
  • Grinding and particle reduction operations – Capturing dust during size reduction processes

Point-of-use dust collection is a system design approach where compact dust collectors are installed close to the source of dust generation rather than at a centralized location.

By capturing particles immediately at the source, dust is removed before it travels through long duct runs or enters a central collection system. This reduces particulate velocity in ductwork, limits abrasive wear, and can allow recovered material to remain isolated from other process dust streams.

Key advantages include:

  • Reduced duct erosion by capturing abrasive particles early
  • Extended downstream filter life when used as a pre-cleaning stage
  • Improved material recovery by isolating dust at the source
  • Lower transport load on central dust collection systems

Cyclone dust collectors can help with product reclamation by separating usable material from process exhaust without relying on filter media that may contaminate it.

Because cyclones use centrifugal force rather than fabric filtration, captured particles can be discharged directly into a dedicated hopper. When installed near the source of generation, they can isolate raw materials before they mix with other dust streams or enter downstream filters, making recovery more practical in certain processes.

Product reclamation with cyclones typically involves:

  • Source capture installation to isolate material at the point of generation
  • Dedicated discharge collection to keep reclaimed product separate
  • Reduced cross-contamination risk compared to filter-based systems
  • Lower material disposal volume when usable particles are recovered
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