Double Dump Valve Solves Major Problems For Midwest Tire Recycler
The Problem
Double Dump Valve
At a tire recycling facility in the American Midwest, the dust collecting system relied on a bag house filter to collect all airborne dust and particulate from the tire shredding operation. Small pieces of rubber, nylon, and steel were collected and discharged from the collector by a rotary airlock, which wore out regularly. This was partially caused by tire fibers wrapping around the rotors within the valve. As is common with traditional rotary valves, repairs, maintenance, and eventual replacement became an expensive and time-consuming overhead cost that ate into the facility’s profits.
The Solution and Measurable Results
After a period of research looking for a rotary valve alternative, the tire recycler contacted Aerodyne. Our engineers recommended the purchase of a GatorGate Double Dump Valve. The GatorGate is the most efficient and reliable double dump valve on the market when it comes to the discharge of chunky, fibrous, and abrasive materials from dust collection systems– ie the pieces of rubber, steel, and nylon causing issues in the tire recycler’s aforementioned rotary valves. The tire recycling company was so pleased with the valve’s performance that they ultimately purchased several other Gator Gates to replace the remaining rotary valves in their facility.
GatorGate Double Dump Valve
The GatorGate Double Dump Valve is available in a variety of sizes as a great alternative for applications not suited for rotary air lock valves. The valve’s cam operates a drive mechanism that operates reliably without the use of expensive, problematic pneumatic controls. As the motor driven cam rotates, it actuates the upper and lower flap gates in sequence, allowing material to discharge while ensuring minimal leakage. Quick removal inspection doors provide easy access to internal components for required maintenance.
