Aerodyne’s GPC Dust Collector Helps to Keep Brazilian Oil Supplier in Check with IBAMA Regulations

The Problem

Horizontal CPC cyclone dust collector application

GPC Cyclone Installation On Oil Rig

A major oil supplier operating in Brazil was required by the Brazilian Institute of Environment and Renewable Natural Resources, or IBAMA, to install dust collectors on its oil rig supply ships. The supply ships provide concrete to the oil rigs and use compressed air to pneumatically transfer the concrete from the ship up to the storage vessel on the oil rig. When the air from the transfer is released into the atmosphere, some particulate stays in the air. While a dust collector would solve this issue, the main concern for the facility was that there was a limited amount of room on the supply vessels to accommodate the average dust collector. The only viable solution would be a system with a compact footprint. The oil supplier turned to Aerodyne Environmental, the industry’s leading manufacturer of industrial cyclonic dust collectors and material handling valves.

The Solution and Measurable Results

Aerodyne’s GPC dust collector is a high efficiency cyclone with several distinct advantages over traditional high-efficiency cyclone dust collectors. A big advantage is its compact, horizontally configurable design—which turned out to be very ideal for the spatial limitations on the oil rig operator’s deck. The spiral inlet of the GPC directs the dirty gas stream toward the ground plate and hopper of the collector, giving it the ability to be installed horizontally with virtually no negative impact on collection efficiency. After working with Aerodyne’s engineering team on dust collector layout for the rigs, plant operators initially purchased two durable stainless-steel GPC-18s as a trial. The company was so pleased with the performance of this trial that they later purchased 20 more for their other oil rig supply ships.

The GPC Cyclone Dust Collector is a member of Aerodyne’s compact, high efficiency dust collector series.

GPC cyclone dust collector

GPC Cyclone Dust Collector

Contrary to the long, tapered body of a conventional cyclone, the GPC has a shorter, smaller body and ground plate. As a result, it can be configured horizontally or vertically and is ideal for facilities with limited overhead clearance or floor space.

GPC’s have a sloped spiral inlet that directs dirty gas streams toward a fixed ground plate and hopper. This ground plate forces vortex reversal to occur in a much shorter space, eliminating the need for a long, tapered body. When that dirty gas stream strikes the ground plate, fine particulate that hasn’t made it to the dust collector walls is then deflected into the hopper. The ground plate also shields collected particulate from re-entraining during vortex reversal. Subsequently, is acts as a barrier between the separation chamber and the collection hopper. This innovative design enables a compact dust collector like this to operate at high efficiency, even when installed horizontally.

GPC Specs

  • Makes an excellent pre-filter for baghouses & fabric filters: increases removal efficiencies and prolongs bag and filter life
  • Horizontal or vertical configuration
  • Compact design ideal for spatial constraints: 7 sizes available smaller than 8 cubic feet (NFPA 654), compact enough to use on mobile units
  • Custom designs available
  • Easy Clean designs for food, pharmaceutical, pigment applications
  • Less obtrusive explosion vent location
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